The installation of your ATF Torque Converter is not always as easy as
it looks. Therefore, we strongly recommend that you read these instructions and
follow them carefully so that you avoid any unnecessary problems due to
improper installation.
STEP 1: Once you
have removed the converter from the box, take a minute to make sure that it is
the correct converter for your application. To do this, hold the converter onto
the flex plate to check that the converter pilot fits properly into the rear of
the crank shaft with no excess clearance. Check to make sure that the bolt
holes or the studs on the converter line up with the bolt pattern of the flex plate.
STEP 2: After
you check the converter for fit to the flex plate and crankshaft, check the
flex plate itself for cracks or excessive wear on the starter teeth. It would
be a shame to go through the trouble of removing the transmission and not
replacing the flex plate if necessary. We strongly recommend that you replace
your stock flex plate with a heavy duty flex plate. Also, check your starter
bendix gear, especially if the flex plate is found damaged.
STEP 3: When
installing the converter into the transmission, pour approx. 1 quart of
transmission fluid into the converter before installing it into the
transmission. Using light grease, coat the transmission seal, front pump
bushing and converter neck or hub.
STEP 4: Install
converter into transmission, carefully trying not to damage the front seal and
bushing. Once you are into the pump, support the pilot of the converter with
one hand to center the converter and rotate the front mounting pads in a
clockwise direction. This will allow the splines and hub slots or (flats in
case of Ford type) to engage into the transmission. At this point, use a light
lithium grease or equivalent and grease the torque converter pilot, and crank
shaft pilot hole so that the converter slides into the crank without binding
up.
STEP 5: Before
installing the transmission onto the engine, make sure that the engine dowel
pins are free of rust, and that the dowel holes in the transmission are free of
dirt or corrosion. Grease both lightly to avoid any type of bind up.
NOTE: If you are
using a mid-plate, make sure that your dowel pins are long enough. In case the
of a .090” mid-plate, you can get away with using the stock engine dowel pins.
Anything thicker than a .090” mid-plate, purchase and install longer dowel pins
to accommodate.
STEP 6: Position
the transmission onto the engine dowel pins and install transmission mounting
bolts. The transmission housing should contact the engine block squarely. If it does not, LOOK FOR THE REASON. DO NOT
attempt to draw the transmission against the block with the bolts. The
converter is probably not all of the way into the transmission.
NOTE: The Torque Converter sits about 1” Inch into
the Transmission when fully Installed (Cummins Diesels with 47RE & 48RE
Torque Converters will stick out). It does not sit flush with the Face of the
Transmission!
Do Not Install Transmission onto the engine
until the Torque Converter is all the way in.
STEP 7: After
the transmission housing bolts are tight, check to see if the converter can
turn freely (except Ford applications with studs). Now it’s time to measure to
gap between the Converter and Flex plate. Push the converter into the
transmission as far as possible. Using a ruler or scale, check the distance
between the converter pad and the flex plate. This gap needs to be a minimum
.150” to a max of .180”. If this gap is bigger than.180” use flat washers or
spacers to remove any additional space between the converter and flex plate.
NOTE: In case of Ford
applications with studs, measure from end of stud to flex plate. Tighten
converter nuts and measure again. The difference should be within the
tolerance.
STEP 8: Finish
the installation of the transmission. When finished, pour 4 quarts of
transmission fluid into the transmission. Start the engine and immediately add
two more quarts of transmission fluid. Continue adding transmission fluid until
it is properly filled.
TIPS:
We recommend changing the
Transmission Fluid after 20-30 runs in full race applications.